VERSAPRINT 2

Only stencil printer in the market with integrated 100% 2D or 3D inspection.

New Ersa stencil printer VERSAPRINT with compact design
New Ersa stencil printer VERSAPRINT with compact design
   
 
 

Highlights Inline Stencil Printer VERSAPRINT 2

  • Based on the proven VERSAPRINT machine base
  • The only machine in the market with integrated 100% 2D or 3D inspection
  • New software design with portrait format for more production space
  • Touch interface for easy operation
  • Ultra-fast machine and program set-up
  • Closed loop position control for all process relevant axes
  • Enhanced service accessibility and maintainability
  • Print area up to 680 x 500 mm
  • Maximum cost efficiency due to features on demand

Description

... VERSAPRINT 2

All VERSAPRINT 2 systems are based on the proven VERSAPRINT machine concept. Modern drive technology with encoders enhance control and verification of positioning processes on all process relevant axes. Similar to his predecessor, the VERSAPRINT 2 employs modern camera technologies for fast set-up and integrated 100% inspection of the print area. The new software design together with touch monitor and compact monitor arm provides for an efficient and space-saving operation of the printer.

Due to the open construction and the new cover design, the printer is easily accessible; which renders daily operation more efficient, maintenance is speeded up and the retrofit of options is much easier. The fact that options can be retrofitted contributes to a high cost efficiency: for the purchase the system is configured for the current requirements and can be retrofitted later to meet the increased demands of the future.

VERSAPRINT 2 Elite ... flexible and sustainable

Flexible and sustainable machine, easy operation, perfect results.

 

  • New software design with portrait format touch monitor
  • Substrate adjustment and optional inspection with area scan camera
  • Efficient set-up directly on an image of the complete print area
  • Fix stencil support – width adjustment with tools from 450 to 740 mm
  • Large print area of up to 680 x 500 mm (inspection area 550 x 500 mm)
  • Programmable stencil cleaner – dry, wet and vacuum
  • Alignment employs synthetical fiducials or any other geometry
  • Diffuse and direct light for high contrast during the fiducial recognition
  • Two independent, swivelling mounted squeegee heads
  • Programmable print head with continuous squeegee force control
  • Pneumatic squeegee clamping for secure fixation during production
  • Over-top and side clamping for secure clamping of uneven substrates
  • Programmable motorised transport width with fixed front rail
  • Transport direction left-right, left-left
  • Substrate support by magnetic pins or blocks
  • Windows 10 with touch monitor
  • Print programs and SPC data can be managed via network connection
  • All options are available except PCB dispenser, 2D and 3D-LIST camera

VERSAPRINT 2 Elite plus ... fully retrofitable

Fully retrofitable Elite, for all who would like to enhance.

 

  • New software design with portrait format touch monitor
  • Substrate adjustment and optional inspection with area scan camera
  • Efficient set-up directly on an image of the complete print area
  • Variable stencil support - width adjustment from 450 to 740 mm
  • Large print area of up to 680 x 500 mm (inspection area 550 x 500 mm)
  • Programmable stencil cleaner – dry, wet and vacuum
  • Alignment employs synthetical fiducials or any other geometry
  • Diffuse and direct light for high contrast during the fiducial recognition
  • 2 independent squeegee heads mounted on swivel bearings
  • Programmable print head with continuous squeegee force control
  • Pneumatic squeegee clamping for secure fixation during production
  • Over-top and side clamping for secure clamping of uneven substrates
  • Programmable motorised transport width with fixed front rail
  • Transport direction left-right, left-left
  • Substrate support by magnetic pins or blocks
  • Windows 10 with touch monitor
  • Print programs and SPC data can be managed via network connection
  • All options are available for the Elite plus

VERSAPRINT 2 Pro2 ... integrated 2D-SPI-system

Stencil printer with integrated 2D-SPI-system for 100% post-print inspection.

 

  • New software design with portrait format touch monitor
  • Substrate adjustment and optional inspection with 2D-LIST camera
  • Efficient set-up directly on an image of the complete print area
  • Variable stencil support - width adjustment from 450 to 740 mm
  • Large print area of up to 680 x 500 mm (inspection area 550 x 500 mm)
  • Programmable stencil cleaner – dry, wet and vacuum
  • Alignment employs synthetical fiducials or any other geometry
  • Diffuse and direct light for high contrast during the fiducial recognition
  • 2 independent squeegee heads mounted on swivel bearings
  • Programmable print head with continuous squeegee force control
  • Pneumatic squeegee clamping for secure fixation during production
  • Over-top and side clamping for secure clamping of uneven substrates
  • Programmable motorised transport width with fixed front rail
  • Transport direction left-right, left-left
  • Substrate support by magnetic pins or blocks
  • Windows 10 with touch monitor
  • Print programs and SPC data can be managed via network connection
  • All options are available for the Pro²

VERSAPRINT 2 Ultra3 ... integrated 3D-SPI-system

Stencil printer with integrated 3D-SPI-system for 100% volume control.

 

  • New software design with portrait format touch monitor
  • Substrate adjustment and optional inspection with 3D-LIST camera
  • Efficient set-up directly on an image of the complete print area
  • Variable stencil support - width adjustment from 450 to 740 mm
  • Large print area of up to 680 x 500 mm (inspection area 550 x 500 mm)
  • Programmable stencil cleaner – dry, wet and vacuum
  • Alignment employs synthetical fiducials or any other geometry
  • Diffuse and direct light for high contrast during the fiducial recognition
  • 2 independent squeegee heads mounted on swivel bearings
  • Programmable print head with continuous squeegee force control
  • Pneumatic squeegee clamping for secure fixation during production
  • Over-top and side clamping for secure clamping of uneven substrates
  • Programmable motorised transport width with fixed front rail
  • Transport direction left-right, left-left
  • Substrate support by magnetic pins or blocks
  • Windows 10 with touch monitor
  • Print programs and SPC data can be managed via network connection
  • All options are available for the Ultra³

Patented Line-Scan-Technology (LIST)

… for alignment and inspection

 

  • Line scan cameras capture the complete print area at high speed
  • Simple program set-up directly on an image of the complete print area
  • Diffuse and direct light for high contrast during the fiducial recognition
  • Alignment employs synthetical fiducials or any other geometry
  • Full-size inspection of large print areas up to 550 x 500 mm

SPI - solder paste inspection

  • Integrated post inspection via area scan or LIST camera
  • Simple program set-up directly on an image of the complete print area
  • Definition of inspection areas with different process limits
  • PCB post inspection for paste on pad and bridging in between pads
  • Stencil inspection for aperture blockage and smearing
  • Inspection errors are displayed at the monitor to be verified by the operator
  • Automatic stencil cleaning triggered by stencil inspection result
  • All inspection results are recorded in the SPC data

Stencil cleaner

  • Bottom side stencil cleaner with controlled cleaning paper transport
  • Cleaning modes dry, wet and vacuum are free programmable
  • Cleaning fluid is applied by a dispenser with adj. flow rate and travel speed
  • Standard vacuum plenum lengths are: 250, 380, 500 and 560 mm
  • Optional length up to 680 mm are available

Technical data

Substrate dimensions (X x Y)
  • min. 50 x 50 mm
  • max. 680 x 500 mm (insp. area 550 x 500 mm)
Optional stencil cleaner 680 x 500 mm
Substrate thickness 0,5-6 mm
Component clearance up to 35 mm
Stencil dimensions
  • min. 450 x 450 mm
  • max. 737 x 737 mm
    for Elite plus, Pro2 and Ultra3 width change without tools
Print head Two independent squeegee heads with continuous squeegee force control, down stop and adjustable swivelling limits
Squeegee force 0-230 N
Camera
  • Elite: 2 area scan cameras for alignment and inspection of substrate and stencil
  • Pro2: 2D-LIST camera for alignment and inspection of substrate and stencil
  • Ultra3: 3D-LIST camera for alignment and inspection of substrate and stencil
Repeatability +/-12,5 µm @ 6 Sigma
Print accuracy +/-25 µm @ 6 Sigma
Cycle time 10 s + print
Set-up time under 10 min.
Product changeover under 2 min.
Graphical user interface Touch monitor

Options

 VERSAPRINT 2    Elite    Elite plus    Pro2    Ultra3
PCB inspection: paste on pad, bridge detection and print offset    2DΟ  

2DΟ

2D-LISTΟ

3D-LISTΟ

 

2D-LISTΔ

3D-LISTΟ

  3D-LISTΔ
Stencil inspection: blockage and smearing    2DΟ   2DΟ

2D-LISTΟ

3D-LISTΟ

 

2D-LISTΔ

3D-LISTΟ

  3D-LISTΔ
Adjustable stencil support    Ο    Δ    Δ    Δ

Automatic stencil Y-stop

   Ο    Ο    Δ    Δ
Dispenser for automated print media adding on stencil surface    Ο    Ο    Ο    Ο
PCB dispenser for glue or solder paste dots at the substrate    X    Ο    Ο    Ο
Paste height control (paste amount on the stencil)    Ο    Ο    Ο    Ο
Retractable over top clamping    Ο    Ο    Ο    Ο
Temperature control    Ο    Ο    Ο    Ο
Data Matrix Code recognition    Ο    Ο    Ο    Ο
Set-up verification    Ο    Ο    Ο    Ο
Tooling systems: VarioGrid, Grid-Lok und Quik-tool    Ο    Ο    Ο    Ο
680 mm stencil cleaner    Ο    Ο    Ο    Ο
Closed-loop interface printer-SPI    Ο    Ο    Ο    Ο

ΔStandard. ΟOption. xNot available.