EXOS 10/26

Inline reflow soldering with vacuum

   
 
 

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Ersa Reflow Soldering with vacuum: EXOS 10/26

 

How to avoid Voids? Ersa EXOS 10/26!

Today, convection reflow soldering is the preferred joining technique in the surface mounting of electronic assemblies. Combined with component development, it achieves the inexorably growing integration density in mobile devices, among others. 


Technical highlights at a glance


  • Perfect synchronization and transitions through four-part transport
  • Maintenance-friendly and lubricant-free roller transport in the vacuum module
  • Optimum accessibility of the vacuum chamber from above
  • Optimum temperature profiles due to medium wave radiant heaters in the vacuum module
  • Highest machine availability due to fast removal of the transport unit in the vacuum module
  • Excellent interface ERSASOFT 5

Description

... EXOS 10/26

With the EXOS 10/26, Ersa presents a convection reflow soldering system with 22 heating and four cooling zones as well as a vacuum chamber after the peak zone, with which the void rate can be reduced by 99%. This is achieved by relying on technologies proven thousands of times in HOTFLOW models, such as heating and cooling zones or the intuitive, award-winning interface.

Thanks to intelligent features, the Ersa reflow soldering system produces particularly economically and void-free. In addition to process reliability, the EXOS is particularly easy to maintain. For energy-efficient cooling, three expansion stages are available for the EXOS (a maximum of four cooling zones at the top and bottom), so that optimum cooling gradients can be set for all requirements.

Options

  • Four-part transport system
  • Center support
  • Double track transport
  • Medium wave radiant heaters in the vacuum module
  • SMART Elements® Process Cleaning
  • Basic Cooling Plus
  • Power cooling
  • N2 equipment with O2 analyzer
  • SMEMA interface
  • HERMES interface

Techn. data

Dimensions

  • Length: 7,875 mm
  • Width: 2,195 mm
  • Height: 1,919 mm
  • Weight: approx. 4,000 kg

Conveyor system

  • Working width: 60-630 mm
  • Working width (centre support): 100-630 mm
  • Throughput height: +/- 35 mm
  • Centre support, strap height: 15 mm
  • Transport speed: 20-200 cm/min
  • Transport over ground: 820-980 mm
  • Pin chain transport: 5 mm support

Process zone

  • Infeed: 1,011 mm
  • Heating zone: 4,545.5 mm
  • Vacuum zone: 558 mm
  • Cooling zone: 2,273 mm
  • Outlet: 730 mm
  • Process chamber width: approx. 910 mm

Heating system

  • Convection rate (except vacuum chamber): 100%
  • Volumetric flow/module: 500 m³/h adjustable, Multijet
  • Convection heating modules: 11 top/11 bottom
  • Preheating: 9 up/9 down
  • Soldering zone: 2 top/2 bottom
  • Nominal power/module: 3.3/4.5/9.0 kW
  • Heating system vacuum chamber: 2x regulated (4,8/6,8 kW)
  • 3 medium wave heaters: 1x set (4 kW)

Vacuum chamber

  • Chamber volume: approx. 110 l
  • Pump capacity: up to 240 m³/h or 5.3 kW
  • Ultimate pressure: up to 10 mbar

Electrical data

  • Voltage: 5-wire network, 3x 400 V, N, PE
  • Voltage tolerance: +/- 10%
  • Frequency: 50/60 Hz
  • max. back-up fuse: 3x 125 A
  • Nominal power: 118-150 kW
  • Power reduced: 69 kW
  • Continuous power in operation: approx. 14-25 kW

Exhaust

  • Exhaust nozzle: 2 pieces, each 150 mm (diameter)
  • Extraction capacity per nozzle: 400 m³/h
  • Exhaust air monitoring per nozzle: integrated

Contact

Questions about the product?
Find your Ersa contact person here

Your contact persons for the process
Product Management Ersa Soldering Systems Germany

Downloads

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