With the VERSAFIT ONE, Ersa presents a new generation of semi-automatic press-fit systems. The compact batch machine sets standards in precision, process reliability, and cost-effectiveness - ideal for medium-sized manufacturing companies with a high product mix. It combines the proven technology of the high-end VERSAFIT 500 system with a new, space-saving concept. By dispensing with inline capability, the size of the machine has been reduced and an attractive price-performance ratio achieved.

VERSAFIT ONE | TECHNICAL HIGHLIGHTS

  • Servo-electric press cylinder
  • High flexibility
  • Permanent process monitoring
  • Easy maintenance
  • Transport with slide rails for goods carriers
  • Loading table with roller transport

VERSAFIT ONE | FEATURES

The goods carrier is pushed into the conveyor system with minimal force and the program is started
Proven Ersa conveyor system optimized for manual placement
Machine automatically positions itself and carries out the press-fitting processes reproducibly

VERSAFIT ONE

Complete process monitoringErsa VERSAFIT ONE

The VERSAFIT ONE offers complete benchmark-level process monitoring, including force-displacement measurement with up to 20 freely definable windows per component and real-time OK/NOK evaluation. With clearance heights of 100 mm at the top and 120 mm at the bottom, it processes assemblies up to 610 x 610 mm. The robust, user-friendly technology is based on the Ersa batch selective soldering platform and guarantees the highest quality without thermal stress or flux. The result: lowest contact resistance and heavy-duty connections for high-power applications. This makes the VERSAFIT ONE the economical solution between manual presses and fully automated lines – ideal for photovoltaics, e-mobility, energy, and charging infrastructure.

Ersa VERSAFIT press-fit systems - press unit
The robust press unit ensures maximum precision during pressing.

Patent notice:

This product may be protected by one or more U.S. patents, including: U.S. Patent No. US20230139895A1, U.S. Patent No. US20230137203A1

VERSAFIT ONEErsa Press-Fit Systems

Technical data

Length:
1,600 mm x 800 mm loading table
Width:
1,400 mm
Height:
2,010 mm

Press-Fit

Press force:
5 kN
Linearity force sensor:
+/-5% FSO adjustable measuring range
Tool magazine (optional):
external manual - for 10 tools
Tool length:
max. 150 mm

PCB conveyor

PCB width:
max. 610 mm
PCB length:
max. 610 mm
PTB bottom-side clearance:
max. 120 mm

Options

  • Shifting table for additional product carriers
  • Storage for component blisters (400 x 300 mm)
  • Traceability/MES
  • PCB thickness measurement
  • Automatic tool rotation
  • Force testing equipment
  • Tool storage in the machine
  • Up to 5 upper and lower tools

Related productsVERSAFIT ONE

VERSAFIT 500

VERSAFIT 500

Inline-pressfit system for maximum throughput

Overview