Ersa reflow soldering machine EXOS 10/26

Ersa answers the demands of electronics manufacturing for pore-free solder joints - especially for power electronics and high-reliability technology - with the EXOS 10/26, a convection reflow soldering system with 22 heating chambers and 4 cooling zones as well as a vacuum chamber after the peak zone, which can reduce the void rate by an impressive 99%. Thanks to intelligent features, the EXOS 10/26 can produce particularly economically and "void-free".

[Translate to English:] Technologie-Highlights Ersa EXOS 10/26 Reflowlötmaschine

Technology Highlights Reflow Soldering System EXOS 10/26

4-part conveyor (infeed, preheating and peak, vacuum, cooling zone) also as dual track
Perfect synchronization of the assemblies and transitions thanks to sensor-monitored conveyor, no external infeed module required
Maintenance-friendly and lubricant-free roller conveyor in the vacuum module
Optimum access to the vacuum chamber through lifting unit from above
Optimum temperature profiles through medium-wave emitters in the vacuum module
Maximum machine availability thanks to fast removal of the conveyor unit in the vacuum module
Part-integrated vacuum pump on separate module carrier for easy and fast maintenance
Innovative cleaning system SMART ELEMENTS®

EXOS 10/26 reflow soldering machine: Safe processes, maximum throughput

EXOS 10/26: Safe processes, maximum throughput - minimum footprint thanks to innovative transport system

EXOS 10/26 reflow soldering system: highest assembly quality and machine availability

EXOS 10/26: Roller transport - highest assembly quality and machine availability

EXOS 10/26 reflow soldering machine: optimum temperature profiles with vacuum process

EXOS 10/26: Medium-wave emitters - optimum temperature profiles with vacuum process

EXOS 10/26 reflow soldering machine: maximum ease of maintenance

EXOS 10/26: Vacuum module - maximum safety and ease of maintenance

Technical data Ersa Reflow Soldering System EXOS 10/26

Dimensions

Length: 7,875 mm	Height: 1,969 mm
Width: 2,195 mm	Weight with options: 5,000 kg

Conveyor system

Working width: 50-630 mm	Transport speed: 20-200 cm/min
Working width (centre support): 100-630 mm	Transport over ground: 820-980 mm
Throughput height: +/-35 mm	Pin chain transport: 5 mm overlay
Centre support, strap height: 11 mm

Process zone

Infeed: 1.011 mm	Cooling zone: 1.536 mm
Heating zone: 4.545,5 mm	Outlet: 730 mm
Vacuum zone: 558 mm	Process chamber width: ca. 910 mm

Heating system

Convection rate (except vacuum chamber): 100%	Soldering zone: 2 top/2 bottom
Volumetric flow/module: 500 m³/h adjustable, Multijet	Nominal power/modul: 3,3/4,5/9,0 kW
Convection heating modules: 11 top/11 bottom	Heating system vacuum chamber: 2x regulated (4,8/6,8 kW)
Preheating: 9 top/9 bottom	3 medium wave heaters: 1x set (4 kW)

Vacuum chamber

Chamber volume: approx. 110 l	Ultimate pressure: up to 10 mbar
Pump capacity: up to 240 m³/h or 5,3 kW

Electrical data

Voltage: 5-wire network, 3x 400 V, N, PE	Nominal power: 118-150 W
Voltage tolerance: +/-10%	Power reduced: 55 kW
Frequency: 50/60 Hz	Continuous power in operation: approx. 14-25 kW
max. back-up fuxe: 3x 100 A

Exhaust

Exhaust nozzle: 2 pieces, each 150 mm (diameter)	Exhaust air monitoring per nozzle: integrated
Extraction capacity per nozzle: 400 m³/h

Exos 10/26: Inline reflow soldering under vacuum

Technology Highlights Reflow Soldering System EXOS 10/26

Technical data Ersa Reflow Soldering System EXOS 10/26

Dimensions

Conveyor system

Process zone

Heating system

Vacuum chamber

Electrical data

Exhaust

EXOS 10/26: Ersa reflow soldering under vacuum

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Ersa EXOS 10/26