POWERFLOW ULTRA XXL

The POWERFLOW ULTRA XXL is a full tunnel nitrogen wave soldering system based on intelligent control algorithms with a maximum working width of 610 mm

Wave Soldering System Ersa POWERFLOW ULTRA XXL
Wave Soldering System Ersa POWERFLOW ULTRA XXL
Ersa POWERFLOW ULTRA XXL - vario nozzle combination
ERSASOFT for POWERFLOW ULTRA XXL - power-wave nozzle
Ersa POWERFLOW ULTRA XXL - fluxer module top view
Ersa POWERFLOW ULTRA XXL - preheating
Ersa POWERFLOW ULTRA XXL - process tunnel
ERSASOFT for POWERFLOW ULTRA XXL
ERSASOFT for POWERFLOW ULTRA XXL
   
 
 

Videos

Ersa Wellenlöten - POWERFLOW N2 Anwendervideo (Englisch)  

Ersa Wellenlöten - POWERFLOW N2 Anwendervideo (Englisch)

Ersa Wellenlöten & Automatisierung – Anwenderbericht ZIEHL-ABEGG (POWERFLOW PRO)  

Ersa Wellenlöten & Automatisierung – Anwenderbericht ZIEHL-ABEGG (POWERFLOW PRO)

 

Highlights POWERFLOW ULTRA XXL Wave Soldering System

  • Maximum working width up to 610 mm
  • Best process reliability even at highest throughput rates
  • Targeted and economical flux application due to programmable flux ranges
  • Modular preheating configuration for flexible and reproducible heat input
  • Ideal solder nozzle combination for all application requirements
  • Long-lasting cleanliness due to continuous process gas cleaning
  • Energy and cost efficiency using intelligent heating and nitrogen control algorithms
  • Easy maintenance due to easy access to all machine areas
  • Robust, durable, resilient and automatically lubricated chain conveyor system
  • Individual trace interface for transparent production processes
  • Universal integration into existing peripheral systems
  • Databased, modern user interface: ERSASOFT 5

Description

... POWERFLOW ULTRA XXL

With the POWERFLOW ULTRA XXL wave soldering system, Ersa presents the ultimate solution for demanding lead-free wave soldering processes. The high-end system is based on a machine concept with numerous future-oriented and intelligent solutions that provide the user with high added value.

The motor-driven fluxer can selectively flux individual areas of the printed circuit board via the intelligent control system. The modular, individually configurable preheating concept ensures optimum energy transfer. A large number of waveformers enable excellent soldering performance for every application. The robust tunnel construction and the sturdy welded frame underline the long service life and good accessibility of the machine.

Options

  • Finger transport
  • Working width: Finger transport: 610 mm
  • Free clearance height 150 mm
  • Shared transport
  • Program-controlled center support
  • Spray monitoring on the Fluxer
  • Pyrometer control
  • Double solder module for different alloys
  • Process gas cleaning
  • Traceability

Please inquire for additional options:

Contact Ersa Sales Soldering Systems

Contact Ersa Sales & Service International


 

Technical data

Dimensions

  • Length of 6,450 mm
  • Width approx. 1,515 mm
  • Height approx. 1,630 mm

Conveyor systems

  • Finger transport
  • Maximum transport speed 2.5 m/min
  • Maximum working width 610 mm
  • Maximum printed circuit board structures up to 150 mm

Media supply

  • Nitrogen
  • Compressed air
  • Electrical supply
  • Exhaust

Preheating

  • Preheating length: 2,400 mm
  • Heat transfer by convection, medium wave radiation and short wave radiation
  • Individually configurable

Solder Module

  • Depending on configuration 525 to 725 kg Solder content

References

Ersa Customer Reports

Contact

Questions about the product?
Find your Ersa contact person here

Your contact persons for the process
Product Management Ersa Soldering Systems Germany

Downloads

Product Overview Ersa Wave Soldering Systems
pdf - 2.003,82 KB
 
Overview Wave Soldering Systems