Automatic repair of complex assemblies up to 625 x 625 mm

The Ersa HR 600 XL was developed for large PCB formats - components up to 60 x 60 mm can be processed with ease and precision. With the optionally available XL heating head, components up to 150 x 120 mm edge length can even be processed.

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HR 600 XL: Assembly Repair 'Thinking Big

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Auto Scavenger - no set-up time!

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HR 600 XL: Automatic and contactless residual solder removal

Technical HighlightsHR 600 XL | Technische Highlights

  • Highly efficient, exchangeable heating heads (800 W - 4,800 W)
  • Large-area matrix infrared underheating with 25 individual elements (expandable to 50 elements)
  • Process monitoring with up to 8 thermocouples
  • Automatic and precise component alignment with the aid of image processing
  • High-precision, motorized axis system for component placement (up to +/- 0.025 mm)

Your BenefitsIhre Vorteile

Maintain the added value of your assemblies

  • Reproducible repair results from the first process
  • Sustainable electronics production
  • Easy process control and comprehensive documentation via HRSoft 2

Product FeaturesProdukt-Features

Ersa Videos

Ersa Rework System – HR 600 XL – product video (English)

Higher, faster, further! And also bigger: Ersa HR 600 XL – the ultimate solution for professional big board rework up to 24 x 24 inches. See the capabilities and flexibility of this exciting machine.

Ersa Rework – REWORK wird live – Trailer

BIG-BGA-ReworkErsa Rework

The HR 600 XL from Ersa offers everything you need for BIG BGA rework: the matrix preheating system gently and evenly heats large assemblies. A newly developed hybrid heating head with an effective area of 160 x 160 mm and up to 4,800 W of heating power provides the necessary energy coupling for soldering and desoldering processes. The AUTO SCAVENGER module removes residual solder without contact after a component has been desoldered. Together with the Kurtz Ersa experts from Additive Manufacturing, a new process for manufacturing individual grippers has been developed - these are specially adapted to the shape of the component and manufactured using metal 3D printing. Last but not least, the new "pin to pad" placement process uses image processing to enable the precise positioning of the new giant components.

HR 600 XL

Technical data

Dimensions (WxDxH) in mm:
2,250 x 1,700 x 1,650 with monitor holder
Floor space:
1,691 x 1,180 mm
Weight in kg:
approx. 312
Antistatic version (y/n):
yes
Rated power in W:
16 kW, optional 16 kW + 15 kW (extended bottom heating)
Rated voltage in V AC:
3 x 400 VAC, 50-60 Hz, 30 A
Top heating:
hybrid radiator 60 x 60 mm (0.8 kW), optionally up to 150 x 120 mm (2.8 kW)
Bottom heater:
IR emitter 625 x 625 mm (25 x 600 W), optionally 625 x 1250 mm (50 x 600 W)
PCB size in mm:
up to 625 x 625 mm, optionally up to 625 x 1250 mm
PCB thickness:
up to 10 mm
Component size in mm:
from 0.5 x 0.5 to 60 x 60, optionally 0.2 x 0.4 (01005) to 150 x 120 mm
Measuring channels:
8 x K-type, 1 x VTC
Operating software:
HRSoft 2 - suitable for Windows 8, 10 and Windows 11
Test mark:
CE, optional UL
Placement camera top:
5 MP GigE color camera, field of view 60 x 60 mm
Placement camera bottom:
5 MP GigE monochrome camera, field of view 60 x 60 mm
Compressed air connection:
6-10 bar (oil-free). ¼ inch quick coupling
Air volume cooling:
approx. 110 l/min (@ 6 bar)
Option:
Reflow process camera: 5 MP GigE color camera, 25 mm focal length; illumination: 2 x LED light

Recommended accessories

Article no.:
Description
0HR610XL:
Ersa reflow process camera for HR 600 XL for monitoring the soldering process
0IR6500-37:
AccuTC sensor without mounting K-type for the second measuring channel
0HR645:
AccuTC 2.0 thermocouple K-type, for the second measuring channel
0IR4510-02:
Thermocouple cable K-type, for the second measuring channel
Dip&Print Station (0PR100):
Well prepared: defined flux or solder paste application during rework)
0IR6500-01:
AccuTC thermocouple

Order Information

Bitte wenden Sie sich direkt an Ihr Ersa Team!

Article no.:
Description
0HR600XL:
Ersa HR 600 XL with top heating 60 x 60 mm
0HR600XL-L:
Ersa HR 600 XL with top heating 150 x 80 mm
0SC600:
SC 600 - automatic residual solder removal
0HR610XL:
Reflow process camera for HR 600 XL
0PR100:
Dip&Print Station
Other system configurations on request